Maintenance templates
Free PDF-ready maintenance forms, checklists and schedules. Work orders, preventive maintenance, service reports, equipment logs and SOPs. Download and use straight away, or digitise in MapTrack.
105 templates
- Compliance
Calibration record template (AU/NZ)
PDF-ready calibration record for measuring and test instruments. Covers instrument details, reference standards, as-found/as-left results, outcome and signatures. Free to download.
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Work order / job card template
PDF-ready work order and job card form. Covers job details, priority, asset info, fault description, parts used, labour time and sign-off. Free to download.
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Preventive maintenance checklist
PDF-ready preventive maintenance (PM) service form. Covers filters, fluids, lubrication, belts, hoses, electrical, safety and sign-off for plant and equipment. Free to download.
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HVAC maintenance checklist
PDF-ready HVAC service and inspection form. Covers filters, evaporator and condenser coils, refrigerant, electrical, drainage, heating section and performance readings. Free to download.
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Tool repair / service request form
PDF-ready tool repair and service request form. Covers fault description, urgency, photos, parts needed and repair outcome. Free to download.
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LOTO / isolation checklist
PDF-ready lockout/tagout and isolation checklist. Covers energy sources, isolation points, lock placement, try-start verification and de-isolation. Free to download.
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Vehicle annual service record
PDF-ready vehicle annual service record. Covers engine oil, filters, coolant, brakes, steering, suspension, electrical and road test. Free to download.
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Service interval checklist (10k / 20k km)
PDF-ready vehicle service interval checklist for 10,000 km and 20,000 km scheduled services. Covers engine oil, filters, fluids, brakes, tyres, steering, belts and battery. Free to download.
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Tyre & rim inspection form
PDF-ready tyre and rim inspection form. Covers tread depth, wear pattern, sidewall condition, inflation pressure, rim damage and valve condition for all wheel positions. Free to download.
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Battery test & replacement record
PDF-ready battery test and replacement register. Covers CCA test, voltage readings, load test result, replacement details and warranty information. Free to download.
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Air compressor inspection checklist
PDF-ready air compressor inspection checklist. Covers tank, pressure gauge, safety valve, drain, belts, hoses, air filter, oil level, electrical, guards and wheels/frame. Free to download.
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Tag-out / out-of-service notice
PDF-ready tag-out and out-of-service notice template. Covers reason for tag-out, hazard description, tagged by, date/time, expected repair date and authorised return to service. Free to download.
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Torque wrench calibration log
PDF-ready torque wrench calibration log. Covers instrument details, test points at 25%/50%/75%, as-found and as-left readings, calibration history register and technician sign-off. Free to download.
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Roller door / industrial door inspection checklist
PDF-ready roller door and industrial door inspection checklist. Covers panels, tracks, springs, cables, seals, motor, safety photocells, safety edge, manual release and locks. Free to download.
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Equipment maintenance log
PDF-ready equipment maintenance log. Record service date, work performed, parts replaced, technician, cost and next service due for each asset. Free to download.
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Vehicle maintenance log
PDF-ready vehicle maintenance log. Track every service event, repair, parts replacement and cost per vehicle in one register. Free to download.
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Building maintenance checklist
PDF-ready building maintenance checklist. Covers structure, roof, plumbing, electrical, HVAC, fire safety, grounds and common areas. Free to download.
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Facility maintenance checklist
PDF-ready facility maintenance checklist. Covers mechanical systems, electrical, plumbing, HVAC, lighting, safety equipment and exterior maintenance. Free to download.
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Preventive maintenance schedule
PDF-ready preventive maintenance schedule template. Plan weekly, monthly, quarterly and annual PM tasks across all equipment and assets. Free to download.
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Maintenance SOP template
PDF-ready maintenance standard operating procedure (SOP) template. Document step-by-step procedures, safety requirements, tools needed and sign-off. Free to download.
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Asset register template
PDF-ready asset register template. Record asset details, location, purchase date, value, condition, assigned user and depreciation for your full inventory. Free to download.
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Field service report
PDF-ready field service report template. Covers site details, work performed, parts used, time on site, customer sign-off and follow-up actions. Free to download.
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Heavy equipment maintenance checklist
PDF-ready heavy equipment maintenance checklist. Covers engine, hydraulics, undercarriage, tracks, electrical, filters, fluids and structural components. Free to download.
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Excavator 250-hour service procedure
PDF-ready excavator 250-hour (minor) service procedure. Step-by-step service actions for engine oil, filters, grease points, hydraulics and track tension. Free to download.
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Excavator 500-hour service procedure
PDF-ready excavator 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, fuel filter, undercarriage measurement and valve clearance. Free to download.
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Excavator 1000-hour service procedure
PDF-ready excavator 1000-hour (major) service procedure. Includes all 500-hour tasks plus hydraulic oil change, coolant flush, final drive oil, injectors and turbo inspection. Free to download.
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Wheel loader 250-hour service procedure
PDF-ready wheel loader 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, tyre pressure, grease points, coolant and axle oil. Free to download.
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Wheel loader 500-hour service procedure
PDF-ready wheel loader 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, fuel filter, transmission oil, brakes and steering. Free to download.
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Skid steer 250-hour service procedure
PDF-ready skid steer / bobcat 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, drive chain tension, grease points and coolant. Free to download.
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Skid steer 500-hour service procedure
PDF-ready skid steer / bobcat 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, fuel filter, drive motor oil, battery and ROPS bolts. Free to download.
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Forklift 250-hour service procedure
PDF-ready forklift 250-hour (minor) service procedure. Covers engine oil, filters, hydraulic oil level, mast chain lubrication, tyres, brakes and LPG system check. Free to download.
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Forklift 500-hour service procedure
PDF-ready forklift 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, transmission oil, mast rollers, spark plugs and brake adjustment. Free to download.
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Forklift 1000-hour service procedure
PDF-ready forklift 1000-hour (major) service procedure. Includes all 500-hour tasks plus hydraulic oil change, transmission oil change, brake overhaul and full fork inspection. Free to download.
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Generator 250-hour service procedure
PDF-ready generator 250-hour (minor) service procedure. Covers engine oil, filters, coolant level, fuel/water separator, battery, load bank test and belt tension. Free to download.
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Generator 500-hour service procedure
PDF-ready generator 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus fuel filter, air filter replace, coolant test, fan belt and transfer switch test. Free to download.
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Generator 1000-hour / annual service procedure
PDF-ready generator 1000-hour (annual/major) service procedure. Includes all 500-hour tasks plus coolant flush, injector service, valve clearance, turbo and full electrical test. Free to download.
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Light vehicle / van 10,000 km service procedure
PDF-ready light vehicle and van 10,000 km (minor) service procedure. Covers engine oil, filter, tyre rotation, fluid top-ups, brakes, battery and lights. Free to download.
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Light vehicle / van 100,000 km service procedure
PDF-ready light vehicle and van 100,000 km (major) service procedure. Covers timing belt, spark plugs, transmission, differential, coolant flush, suspension and steering. Free to download.
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Air compressor 250-hour service procedure
PDF-ready portable air compressor 250-hour (minor) service procedure. Covers engine oil, filters, receiver tank, safety valve, belt tension, hoses and gauges. Free to download.
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Air compressor 500-hour / annual service procedure
PDF-ready portable air compressor 500-hour (annual) service procedure. Includes all 250-hour tasks plus separator element, safety valve pop test, receiver tank inspection and regulator adjustment. Free to download.
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Water cart 250-hour service procedure
PDF-ready water cart 250-hour (minor) service procedure. Covers engine oil, filters, spray bars, water pump, tank inspection, hydraulics, grease points and brakes. Free to download.
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Water cart 500-hour service procedure
PDF-ready water cart 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, transmission oil, water pump seals, tank baffles and full brake inspection. Free to download.
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Lighting tower 250-hour service procedure
PDF-ready lighting tower 250-hour (minor) service procedure. Covers engine oil, filters, mast mechanism, light heads, auto-start test, trailer frame and earthing. Free to download.
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Lighting tower 500-hour / annual service procedure
PDF-ready lighting tower 500-hour (annual) service procedure. Includes all 250-hour tasks plus mast winch service, lamp replacement, full electrical test and trailer brake check. Free to download.
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EWP / boom lift quarterly service procedure
PDF-ready EWP and boom lift quarterly (3-monthly) service procedure. Covers hydraulics, platform and ground controls, emergency descent, turntable, outriggers, tyres and safety devices. Free to download.
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EWP / boom lift annual service procedure
PDF-ready EWP and boom lift annual service procedure. Includes all quarterly tasks plus structural inspection, NDT (if due), load moment recalibration, overload test and compliance certification. Free to download.
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Trailer annual service procedure
PDF-ready trailer annual service procedure for flat top, drop deck and general purpose trailers. Covers coupling, brakes, bearings, tyres, suspension, chassis, lights and load restraint. Free to download.
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Truck / heavy vehicle 15,000 km service procedure
PDF-ready truck and heavy vehicle 15,000 km (minor) service procedure. Covers engine oil, filters, grease driveline, brakes, tyres, battery, lights, exhaust/DPF and AdBlue. Free to download.
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Truck / heavy vehicle 100,000 km service procedure
PDF-ready truck and heavy vehicle 100,000 km (major) service procedure. Includes all 15,000 km tasks plus coolant flush, transmission, diff oil, full brake reline, wheel bearings and injectors. Free to download.
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Conveyor belt 250-hour service procedure
PDF-ready conveyor belt 250-hour (minor) service procedure. Covers belt tension, tracking, rollers, pulleys, scrapers, motor/gearbox, guards, emergency stops and bearing greasing. Free to download.
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Conveyor belt 1000-hour / annual service procedure
PDF-ready conveyor belt 1000-hour (annual) service procedure. Includes all 250-hour tasks plus gearbox oil change, motor service, roller replacement, electrical switchgear and full guarding audit. Free to download.
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Scissor lift quarterly service procedure
PDF-ready scissor lift quarterly (3-monthly) service procedure. Covers battery, hydraulics, platform and ground controls, emergency descent, scissor pins, pothole protection and tilt alarm. Free to download.
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Scissor lift annual service procedure
PDF-ready scissor lift annual service procedure. Includes all quarterly tasks plus structural inspection, pin wear measurement, overload recalibration, full electrical test and compliance certification. Free to download.
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Telehandler 250-hour service procedure
PDF-ready telehandler 250-hour (minor) service procedure. Covers engine oil, filters, hydraulics, boom slides, grease points, tyres, outriggers, load chart and safety devices. Free to download.
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Telehandler 500-hour service procedure
PDF-ready telehandler 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, transmission oil, full brake inspection, axle oil and steering linkage. Free to download.
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Roller / compactor 250-hour service procedure
PDF-ready roller and compactor 250-hour (minor) service procedure. Covers engine oil, filters, hydraulics, drum condition, vibration system, scraper bars, grease points and water spray. Free to download.
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Roller / compactor 500-hour service procedure
PDF-ready roller and compactor 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, vibration bearing check, drum seals, propel motor and brake inspection. Free to download.
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Concrete pump 250-hour service procedure
PDF-ready concrete pump 250-hour (minor) service procedure. Covers engine oil, hydraulic filter, boom inspection, pipework, hopper, outriggers, piston wear, remote control and safety interlocks. Free to download.
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Dozer / bulldozer 250-hour service procedure
PDF-ready dozer and bulldozer 250-hour (minor) service procedure. Covers engine oil, filters, blade cylinders, cutting edge, undercarriage, grease points and track tension. Free to download.
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Dozer / bulldozer 500-hour service procedure
PDF-ready dozer and bulldozer 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, final drive oil, steering clutch/brake, undercarriage measurement and valve clearance. Free to download.
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Grader 250-hour service procedure
PDF-ready motor grader 250-hour (minor) service procedure. Covers engine oil, filters, blade/moldboard, circle and turntable, articulation joint, tandem drive, tyres and grease points. Free to download.
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Grader 500-hour service procedure
PDF-ready motor grader 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, transmission oil, steering system, tandem drive oil, brakes and circle gear. Free to download.
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Crane 250-hour service procedure
PDF-ready mobile crane 250-hour (minor) service procedure. Covers engine oil, filters, wire ropes, hook, boom sections, slew bearing, outriggers, LMI/RCI and grease points. Free to download.
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Crane 500-hour service procedure
PDF-ready mobile crane 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, wire rope measurement, sheave inspection, hoist/slew/travel brakes and LMI recalibration. Free to download.
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Drill rig 250-hour service procedure
PDF-ready drill rig 250-hour (minor) service procedure. Covers engine oil, filters, drill head, mast/feed system, rod handling, dust collector, grease points and track/wheel inspection. Free to download.
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Drill rig 500-hour service procedure
PDF-ready drill rig 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, drill head gearbox oil, compressor oil, mast cylinder, winch rope and water pump service. Free to download.
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Dump truck / ADT 250-hour service procedure
PDF-ready dump truck and articulated dump truck 250-hour (minor) service procedure. Covers engine oil, filters, transmission, differentials, dump body hydraulics, driveline grease and tyres. Free to download.
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Dump truck / ADT 500-hour service procedure
PDF-ready dump truck and ADT 500-hour (intermediate) service procedure. Includes all 250-hour tasks plus hydraulic filter, transmission oil and filter, brakes, steering, dump cylinder and body pivot pins. Free to download.
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Concrete mixer truck 250-hour service procedure
PDF-ready concrete mixer/agitator truck 250-hour (minor) service procedure. Covers engine oil, drum drive hydraulics, drum rollers, ring gear, chutes, water system, PTO and grease points. Free to download.
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Scraper 250-hour service procedure
PDF-ready wheel tractor-scraper 250-hour (minor) service procedure. Covers engine oil, filters, bowl cutting edge, apron mechanism, grease points, tyres, brakes and elevator/auger. Free to download.
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HVAC chiller quarterly service procedure
PDF-ready HVAC chiller quarterly service procedure. Covers refrigerant charge, compressor inspection, condenser coils, evaporator temperatures, expansion valve, safety controls and operating data. Free to download.
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HVAC chiller annual service procedure
PDF-ready HVAC chiller annual service procedure. Includes all quarterly tasks plus refrigerant leak test, compressor oil analysis, tube testing, sensor calibration, VFD inspection and performance test. Free to download.
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Boiler monthly service procedure
PDF-ready boiler monthly service procedure for steam and hot water boilers. Covers safety relief valve, water level controls, burner inspection, water chemistry, blowdown and combustion air supply. Free to download.
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Boiler annual service procedure
PDF-ready boiler annual service procedure. Includes all monthly tasks plus internal inspection, hydrostatic test, burner service, refractory inspection, efficiency test and AS 3788 compliance. Free to download.
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Cooling tower quarterly service procedure
PDF-ready cooling tower quarterly service procedure. Covers fill media, water treatment, drift eliminators, fan motor, bearings, distribution nozzles and Legionella risk management. Free to download.
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Cooling tower annual service procedure
PDF-ready cooling tower annual service procedure. Includes all quarterly tasks plus fill media replacement, fan overhaul, gearbox oil change, structural inspection and Legionella risk assessment. Free to download.
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Fire pump weekly test procedure
PDF-ready fire pump weekly test procedure per AS 2941. Covers pump start test, suction/discharge pressure, packing gland check, diesel engine checks, jockey pump and controller alarms. Free to download.
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Fire pump annual service procedure
PDF-ready fire pump annual service procedure per AS 2941. Includes all weekly items plus full flow test, performance curve, impeller inspection, diesel engine service, valve inspection and compliance certification. Free to download.
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Fleet maintenance checklist
PDF-ready fleet maintenance checklist. Covers daily, weekly and monthly inspection tasks for vehicles and equipment. Free to download.
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Generator maintenance checklist
PDF-ready generator maintenance checklist. Covers diesel and portable generators: fuel, oil, coolant, electrical and load testing. Free to download.
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Overhead crane monthly inspection procedure
PDF-ready overhead crane monthly inspection procedure. Covers wire ropes, hook, brakes, trolley, controls, limit switches, electrical, runway rails and lubrication. Free to download.
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Overhead crane annual service procedure
PDF-ready overhead crane annual service procedure. Includes all monthly items plus wire rope measurement, brake overhaul, structural NDT, load test and AS 1418 certification. Free to download.
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Centrifugal pump quarterly service procedure
PDF-ready centrifugal pump quarterly service procedure. Covers bearing temperature, vibration, mechanical seal, coupling alignment, motor amps, lubrication and cavitation check. Free to download.
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Centrifugal pump annual service procedure
PDF-ready centrifugal pump annual service procedure. Includes all quarterly tasks plus impeller inspection, wear ring measurement, mechanical seal replacement, motor insulation test and performance test. Free to download.
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Electric motor quarterly service procedure
PDF-ready electric motor quarterly service procedure. Covers bearing temperature, vibration, running amps, terminal box, cooling fan, lubrication, alignment and VFD check. Free to download.
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Electric motor annual service procedure
PDF-ready electric motor annual service procedure. Includes all quarterly tasks plus insulation resistance test, vibration spectrum analysis, bearing replacement, winding cleaning and thermal imaging. Free to download.
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Welding machine quarterly service procedure
PDF-ready welding machine quarterly service procedure. Covers power cable, leads, wire feeder, gas system, torch, earth clamp, interior cleaning, cooling system and output test. Free to download.
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Pallet jack quarterly service procedure
PDF-ready pallet jack quarterly service procedure for manual and electric pallet jacks. Covers forks, wheels, hydraulic pump, handle, battery, brakes and load capacity. Free to download.
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Elevator / lift quarterly service procedure
PDF-ready elevator and lift quarterly service procedure. Covers doors, safety edge, car interior, levelling, emergency phone, controller, guide rails, car top, buffers and pit inspection. Free to download.
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Elevator / lift annual service procedure
PDF-ready elevator and lift annual service procedure. Includes all quarterly tasks plus traction system, hydraulic system, door operator, electrical test, load test, safety gear test and AS 1735 compliance. Free to download.
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Emergency standby generator monthly test procedure
PDF-ready standby generator monthly test procedure per NFPA 110. Covers automatic transfer start, 30-minute run, engine checks, transfer switch test, controller alarms and block heater. Free to download.
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Emergency standby generator annual service procedure
PDF-ready standby generator annual service procedure. Includes all monthly items plus diesel engine service, alternator insulation test, 2-hour load test, fuel system clean and NFPA 110 compliance. Free to download.
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Electrical switchboard quarterly service procedure
PDF-ready electrical switchboard quarterly service procedure. Covers thermal imaging, RCD testing, cable entries, labelling, earth connections, enclosure condition and fire seals. Free to download.
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Electrical switchboard annual service procedure
PDF-ready electrical switchboard annual service procedure. Includes all quarterly tasks plus breaker trip testing, busbar torque, insulation resistance, earth continuity and AS/NZS 3000 compliance. Free to download.
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Refrigeration unit quarterly service procedure
PDF-ready refrigeration unit quarterly service procedure for cool rooms, cold rooms and freezers. Covers evaporator, condenser, compressor, expansion valve, defrost, door seals and temperatures. Free to download.
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Refrigeration unit annual service procedure
PDF-ready refrigeration unit annual service procedure. Includes all quarterly tasks plus refrigerant leak test, compressor oil analysis, coil cleaning, controller calibration and AS 1677 compliance. Free to download.
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Bus 10,000 km service procedure
PDF-ready bus 10,000 km (PM-A minor) service procedure. Covers engine oil, filters, brakes, tyres, grease, lights, passenger doors, emergency exits, fire suppression and wheelchair ramp. Free to download.
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Bus 50,000 km service procedure
PDF-ready bus 50,000 km (PM-C major) service procedure. Includes all 10,000 km tasks plus coolant flush, transmission service, diff oil, full brake reline, wheel bearings, A/C service and DPF. Free to download.
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Pressure vessel annual inspection (AS 3788)
PDF-ready pressure vessel annual inspection procedure per AS 3788. Covers external inspection, fittings, safety relief valve test, welds, thickness testing and compliance certification. Free to download.
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Commercial kitchen equipment monthly checklist
PDF-ready commercial kitchen equipment monthly checklist. Covers refrigeration temps, ovens, gas connections, extraction hood, fire suppression, grease traps, dishwasher and food safety log. Free to download.
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Commercial HVAC preventive maintenance checklist
Free commercial HVAC PM checklist (PDF-ready). Covers AHUs, chillers, cooling towers, VAVs, refrigerant management and controls. Download free.
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Welding machine inspection checklist
Free welding machine inspection checklist (PDF-ready). Covers power cable, leads, wire feeder, gas system, earth clamp, torch and safety features. Download free.
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Pump maintenance checklist
Free pump maintenance checklist (PDF-ready). Covers centrifugal, submersible and positive displacement pumps - seals, bearings, impeller and motor. Download free.
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Workplace cleaning checklist
Free workplace cleaning checklist (PDF-ready). Covers offices, amenities, kitchens, bathrooms, common areas and outdoor spaces. Download free.
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Solar panel inspection checklist
Free solar panel inspection checklist (PDF-ready). Covers panels, inverters, wiring, mounting, performance and safety. Download free.
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Frequently asked questions
- Are these maintenance templates free?
- Yes. Every template is free to download. Enter your email on the template page, open the file in your browser and use Print then Save as PDF. No MapTrack account is required.
- What is the difference between a work order and a maintenance log?
- A work order is a single job request that documents one maintenance task from start to finish, including fault description, parts used, labour time and sign-off. A maintenance log is an ongoing register that records every service event for an asset over time, building a complete maintenance history.
- How do I create a preventive maintenance schedule?
- Start by listing all assets and their manufacturer-recommended service intervals. Group tasks by frequency (daily, weekly, monthly, quarterly, annual). Use our free preventive maintenance schedule template to map out tasks across the calendar year, or set up automated scheduling in MapTrack.
- Can I digitise these maintenance forms in MapTrack?
- Yes. Create digital versions of any template using the drag-and-drop form builder. Assign forms to assets, complete them on mobile, attach photos and get automatic alerts when maintenance is due. Every submission is linked to the asset record.
Ready to go digital?
Digitise your paper checklists in MapTrack. Complete forms on mobile, attach photos and link every record to the asset. 30-day free trial, no credit card required.